Belts need cleaning too

After visiting a bunch of produce packing plants in the U.S. and Canada over the past decade, I have a keen interest in cleaning and sanitizing conveyor belts. They sure seem like they could be harborage sites for Listeria – especially with all the seams. Traditional conveyor belts are also pretty hard to take apart as part of a daily (or between lot) sanitation step.buckle-western-silver-belt-socalgarrison1550-960x721

A couple of years ago Michelle Danyluk and I wrote a factsheet on establishing a clean sanitation break in a fresh produce packing facility. I still think that while a packer attempts to separate products into lots (by date, farm source, or some other variable) that clean breaks aren’t well done.

My concerns are around how sanitation is carried out (maybe it’s a good compound, maybe not; all sanitation crews are also not built equally) – but equipment really matters too. Sorting machines haven’t been built with Listeria control as a design feature.

According to the Packer, JBT Corp is marketing a better belt.

The SaniClean belt conveyor from JBT Corp. has gained food safety approval and is now commercially available.

“The biggest feature of it is that it is super easy to clean,” Jeff Cook, aftermarket parts and equipment sales manager at JBT, said in a news release. “With most conventional conveyors, you can’t get into them and clean under or around the belt — you need the maintenance department to take them apart to do the cleaning.”

The sanitation precautions include disposable plastic belt supports directly under the conveyor, as well as “food-safe” welds that allow for cleaning of the machine’s hidden and hard-to-reach crevices to stop germs from manifesting.

The marketing sounds good; but who knows what it really means. Food safety approval? By whom? Against what standard? Show me the data (I couldn’t find anything on their website).

Don’t believe the hype without seeing the validation.

Calling Ian Betteridge: Are grocery store conveyor belts a significant source of foodborne illness?

I’m sitting at the NoroCORE annual meeting and listening to Aron Hall and others talk about sources of noro illnesses. Stuff like ill food handlers and bare hand contact in full service restaurants rise to the top as risk factors for the most prevalent food-related pathogens. Dirty conveyor belts, not so much.

Tove Danovich of Food Politic interviewed me a couple of weeks ago about issues related to conveyor belts in grocery stores wondering whether they a good source for illnesses?MINOLTA DIGITAL CAMERA

I told her that when it comes to outbreaks and pathogens, I’m not sure the data is there.

If you’re squeamish about the thought of unseen bacterium and pathogens, stop reading. A 2009 study found contamination on 100% of tested grocery store conveyor belts. Though they often seem clean, a lack of dust doesn’t mean they aren’t a breeding ground for bacteria. The question to ask ourselves us is whether these grocery store workhorses have the potential to make us sick.

The study, conducted by Dr. Zhinong Yan, took 100 samples from 42 grocery stores in Michigan. They were tested for “total aerobic bacteria count (TAC), yeast, mold, Staphylococcus aureus (Staph), and coliforms.” Coliforms are a rod-shaped bacteria that are commonly used as bacterial indicators due to their easy cultivation and large presence in fecal matter. If you’ve got coliforms, you’ve got stool (this is not true, the bacteria that make up the coliform group are naturally associated with lots of plants, without poop – ben). Dr. Yan also tested for more dangerous bacteria like MRSA, E. coli, salmonella, and listeria. Luckily, evidence of the most dangerous foodborne pathogens weren’t found.

What was detected, however, were high levels of just about everything else – including coliform bacteria. These belts might not give you stomach flu but probably needed a good round of sanitation. 

Enter the antimicrobial conveyor belt, a cover for your bacteria-covered black belts. Antimicrobial wraps both kill bacteria and are non-porous (read: can actually be cleaned). A somewhat ingenious advertisement from MessageWrap, an antimicrobial surface that can also display ads or other messages, shows that even a child can install it in under an hour.

Yet not everyone is sure that conveyor belts are breeding grounds for dangerous microbes. Benjamin Chapman, Food Safety Specialist, often works with consumers, grocery, and retail stores to curb potential risks. “When we look at conveyor belts, there are two components of risk: what’s the likelihood of pathogens being there and how they could be transferred to food,” he says. While he agrees that conveyor belts are difficult to clean and sanitize, that doesn’t automatically mean they should be a source of worry.

To put it simply, bacteria can be found in any environment – your bathroom, kitchen table, or cooking surfaces at home. Chapman has never found data to prove that conveyor belts are particularly good at transferring pathogens to food. Of course, that doesn’t mean you shouldn’t ask for the belt to be sanitized if the person in front of you has a package of chicken that’s leaking fluid. “If I see something, I’m going to do what I can do make it safer,” Chapman adds.

As for microbial wraps, they may not even get rid of potential contamination. As Chapman put it, “It’s not a magic bullet.” All conveyor belts have seams that are often particularly hard to sanitize and clean whether it’s a wrap or black PVC. If you’re going to find bacteria, that’s a good place to look.

So unless you’re shopping for groceries in a particularly dingy store, chances are good that you have little to worry about. “If there’s going to be food, there’s going to be bacteria,” Chapman says. We’d be sick forever if the mere presence of bacteria was enough to give us a foodborne illness.

Don’t avoid the grocery store just yet but be mindful of the state of the surfaces where you set your food. As for your mild case of bacterial OCD? Chapman may have put it best, “I’m not in the business of knowing how much people should be concerned about something.”

This last bit was in response to a question Tove asked “how concerned should people be?” My philosophy (stolen from many other smart people in the food safety risk analysis work) is that I want to present the risks and let people make their own risk management decisions. How concerned someone is (whether an individual or a food safety nerd at a food company) is a risk management calculation. It didn’t come out quite right.