Tag Archives: American Institute Of Baking

Food safety auditors can suck: Salmonella-in-egg producer got A-OK from same auditor that OKed salmonella in peanut paste

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The same third-party auditor that approved salmonella-tainted peanut paste that killed nine and sickened 600 also gave DeCoster egg operations a “superior” rating and “recognition of achievement” in June 2010, just as thousands of Americans began barfing from salmonella in DeCoster eggs.

Beyond the theatre of yesterday’s House hearing about the salmonella-in-eggs outbreak that has sickened well over 1,600 was the revelation that DeCoster’s Iowa egg operations had been audited by the American Institute of Baking based in Manhattan (Kansas).

The N.Y. Times reports that documents released by the committee showed that Wright County Egg achieved a “superior” rating and “recognition of achievement” from AIB International, a private inspection company based in Manhattan, Kan., after a June inspection of its processing facility. That came just as the company was causing thousands of illnesses from contaminated eggs.

In 2008, AIB gave a “superior” rating to a Peanut Corporation of America plant in Blakely, Ga., that was later found to be riddled with salmonella that caused a nationwide outbreak and the largest food recall in American history. A spokesman for AIB could not be reached.

Elizabeth Weise of USA Today reported today that Wright County Egg, one of the Iowa farms at the center of this summer’s recall of 550 million eggs, earned "superior" ratings for its facilities from a third-party auditor the past three years.

But the auditor was the same one that gave a superior rating to the Peanut Corp. of America, whose shipments were linked to a salmonella outbreak that sickened hundreds a few years ago.

AIB International, of Manhattan, Kan., audited Wright’s egg-packing plant twice in 2008, four times in 2009 and at least once in 2010, and every time found it to be "superior," Rep. Diana DeGette, D-Colo., said during the hearing. … Calls to AIB were not returned Wednesday.

AIB International also gave the Peanut Corp. of America’s Plainview, Texas, plant a "superior" rating. An outbreak of salmonella linked to some peanut products shipped from that plant and another PCA plant in 2007 and 2008 sickened as many as 600 people and may have contributed to nine deaths.

This is beyond embarrassing. It’s criminal.

A Kansas State student wrote in 2009 that after a March 6, 2009 article in the N.Y. Times sorta shattered the myth of third-party food safety audits, he couldn’t get anyone at AIB to talk.

Since the release of the Times article, AIB now requires a minimum of two days or longer to complete an inspection at a food processing facility. AIB has also announced it will change the name of its Good Manufacturing Practices inspection certificates from “Certificate of Achievement” to “Recognition of Achievement.”

Is that like Homer Simpson winning the First Annual Montgomery Burns Award for Outstanding Achievement in the Field of Excellence?

Apparently, the answer is yes, given the salmonella-in-eggs poopfest.

Third-party food audits, like restaurant inspection, are a snapshot in time. Given the international sourcing of ingredients, audits are a requirement, but so is internal food safety intelligence to make sense of audits that are useful and audits that are chicken poop.

The third-party food safety audit scheme that processors and retailers insisted upon is no better than a financial Ponzi scheme. The vast number of facilities and suppliers means audits are required, but people have been replaced by paper.

Audits, inspections, training and systems are no substitute for developing a strong food safety culture, farm-to-fork, and marketing food safety directly to consumers rather than the local/natural/organic hucksterism is a way to further reinforce the food safety culture.

After the salmonella-in-peanut paste crap, Costco, a retail store, which previously limited AIB’s inspections to its bakery vendors, has now instructed suppliers to not use AIB at all.

“The American Institute of Baking is bakery experts,” said R. Craig Wilson, the top safety official at Costco. “But you stick them in a peanut butter plant or in a beef plant, they are stuffed.”

Or as Mansour Samadpour of Seattle said at the time,

“The contributions of third-party audits to food safety is the same as the contribution of mail-order diploma mills to education.”

Who were the buyers of DeCoster eggs who used AIB audits to justify putting salmonella on grocery store shelves? Any retailers want to step forward?

Coincidentally, Enreco Inc., a maker of flaxseed flours, bragged in a press release yesterday they had earned a “superior" rating from a recent AIB inspection at its Wisconsin production facility.

Enreco president Sean Moriarty said, “We are absolutely pleased to have achieved AIB’s highest rating for four consecutive years now, even while incidents of food product recalls in the last two years have caused AIB to toughen their inspections considerably."

Sean, you may want to rethink that PR.

Audits do not enhance food safety culture

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“After the PCA (Peanut Corporation of America) plant, you had all the employees saying [the PCA facility] was a dump. It would have been nice for them to say that before nine people died.”

That’s what I told a student reporter for the Kansas State Collegian in this morning’s issue.

The reporter, Tyler Sharp, has been working on a story about Manhattan’s own American Institute of Baking, the auditor at the center of the PCA Salmonella fiasco, for weeks, and had trouble finding anyone to talk. After a March 6, 2009 article in the N.Y. Times sorta shattered the myth of third-party food safety audits, Tyler figured the homegrown story would be a no-brainer. Except he couldn’t get anyone to talk.

Since the release of the Times article, AIB now requires a minimum of two days or longer to complete an inspection at a food processing facility. AIB has also announced it will change the name of its Good Manufacturing Practices inspection certificates from “Certificate of Achievement” to “Recognition of Achievement.”

Is that like Homer Simpson winning the First Annual Montgomery Burns Award for Outstanding Achievement in the Field of Excellence?

I told Tyler, the reporter,

“Third-party food audits, like restaurant inspection, are a snapshot in time. They are not indicative of what happens day in and day out. It doesn’t really tell you much. There are some audits that are OK. It depends on the auditor. My concern is that — and I have done a lot of work with farmers and producers and companies — what you really want is to help people become better with food safety, whereas an audit is just a checklist that penalizes people. That doesn’t necessarily help people get better with food safety.”

The third-party food safety audit scheme that processors and retailers insisted upon is no better than a financial Ponzi scheme. The vast number of facilities and suppliers means audits are required, but people have been replaced by paper. Audits, inspections, training and systems are no substitute for developing a strong food safety culture, farm-to-fork, and marketing food safety directly to consumers rather than the local/natural/organic hucksterism is a way to further reinforce the food safety culture.

Costco, a retail store, which previously limited AIB’s inspections to its bakery vendors, has now instructed suppliers to not use AIB at all.

“The American Institute of Baking is bakery experts,” said R. Craig Wilson, the top safety official at Costco. “But you stick them in a peanut butter plant or in a beef plant, they are stuffed.”

Or as Mansour Samadpour of Seattle says,

“The contributions of third-party audits to food safety is the same as the contribution of mail-order diploma mills to education.”

Third party food safety audits are like mail-order diplomas

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Mansour, I couldn’t have said it better myself:

“The contributions of third-party audits to food safety is the same as the contribution of mail-order diploma mills to education,” said Mansour Samadpour, a Seattle consultant who has worked with companies nationwide to improve food safety.

The Ponzi scheme that is third-party food safety audits is starting to collapse. Watching Jon Stewart on the Daily Show last night, the questions he asked to a N.Y. Times reporter about the financial mess could have easily been mapped to the food safety mess (see video below).

The N.Y. Times will report in tomorrow’s editions that the American Institute of Baking auditor who gave the Peanut Corporation of America plant in Georgia a superior rating before the peanut-salmonella shitstorm, was an expert in fresh produce and was not aware that peanuts were readily susceptible to salmonella poisoning — which he was not required to test for anyway. Oh, and PCA paid for the audit which Kelloog’s then blindly accepted.

The auditor even wrote in a Jan. 20 e-mail after the salmonella outbreak became public, that, “I never thought that this bacteria would survive in the peanut butter type environment. What the heck is going on??”

That’s why there’s FSnet and barfblog and hundreds of other food safety resources out there; he never heard of Peter Pan and salmonella in 2007?

In 2007, Keystone Foods, the Pennsylvania plant that makes Veggie Booty, received an “excellent” rating from the American Institute of Baking. But the audit did not extend to ingredient suppliers, including a New Jersey company whose imported spices from China were tainted with salmonella.

“The only thing that matters is productivity,” said Robert A. LaBudde, a food safety expert who has consulted with food companies for 30 years, adding that “you only get in trouble if someone in the media traces it back to you, and that’s rare, like a meteor strike.”

Dr. LaBudde said a sausage plant hired him five years ago to determine the species of bacillus plaguing its meat. But the owner then refused to complete the testing. “I called them ‘anthrax sausages,’ and said they could be killing older people in the state, and still they wouldn’t do it,” he said, declining to name the company. …

Before the salmonella outbreak, Costco had rebuffed repeated proposals by the organization to inspect all its food suppliers. “The American Institute of Baking is bakery experts,” said R. Craig Wilson, the top food safety official at Costco. “But you stick them in a peanut butter plant or in a beef plant, they are stuffed.”

Costco, Kraft Foods and Darden Restaurants are among a group of food manufacturers and other companies that use detailed plans to prevent food safety hazards. They also supplement third-party audits with their own inspections and testing of ingredients and plant surfaces for microbes.

 

 
 

Don’t let allergies ruin the enjoyment of Christmas treats

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Of all the holiday feasts our family has each year, Christmas is my absolute favorite.  Sure the turkey and stuffing are wonderful during Thanksgiving, but nothing can beat the wonderful sweets that are available during Christmas season.  Chocolate-dipped pretzels, sugar cookies with icing and sprinkles, peppermint bark, homemade fudge… Chocolate chip cookies are a staple at our house during the holidays.  We keep some around in case of a chocolate emergency (Quick! I need a cookie!), or if my Uncle Scott and his family come over.  Uncle Scott loves my Mom’s cookies; they taste terrific and are guaranteed to be nut-free.

Uncle Scott is one of nearly 7 million Americans that suffer from a true food allergy, and one of 3 million who are allergic to peanuts and treat nuts.
While many people often have gas, bloating or another unpleasant reaction to something they eat, this is not an allergic response, it’s considered a food intolerance.
In people suffering from food allergies, some foods can cause severe illness and, in some cases, a life-threatening allergic reaction (anaphylaxis) that can constrict airways in the lungs, severely lower blood pressure, and cause suffocation by the swelling of the tongue or throat.

The most common foods to cause allergies in adults are shrimp, lobster, crab, and other shellfish; walnuts and other tree nuts; fish; and eggs.  In children, eggs, milk, peanuts, soy and wheat are the main culprits. Children typically outgrow their allergies to milk, egg, soy and wheat, while allergies to peanuts, tree nuts, fish and shrimp usually are not outgrown.

Uncle Scott is allergic to tree nuts, so he is extra careful to avoid certain homemade Christmas treats that typically have nuts in them.  He also has the lucky ability to tell if something has nuts in it within the first few seconds he puts it in his mouth, which allows more time to get the Benadryl.  Not everyone is so lucky, many don’t know if the food was contaminated with allergens until their throat starts to close up or they break out into hives.

If you or someone you know suffers from food allergies, there are a few different steps you can take to help them enjoy the holidays worry-free.  First, knowing what allergen to avoid allows a host/hostess to prepare a special side dish or treat for the allergic individual so be sure to let your host know of any allergies.  Cross-contamination must be taken into account when preparing the allergen-free dish.  Preparation surfaces and tools should be cleaned thoroughly to remove germs and also any trace of the allergen.  For example, it’s not a good idea to prepare sugar cookie dough in the same place that walnut cookie dough was prepared.  It often doesn’t take much of the allergen to affect an individual.

Enjoy those holiday treats, just prepare them safely and make sure allergic individuals are aware of the contents.  For some food-allergy-friendly recipes, you can visit the websites below:
Food Allergy-Free Holiday Recipes from the American Academy of Allergy, Asthma and Immunology
Food Allergy Recipes and Special Diets from About.com Home Cooking