FDA: Preferred Meal sandwiches suck

I love when the U.S. Food and Drug Administration lets loose at a food provider that should know better.

Preferred Meal SystemsIn a Feb. letter to the prez of Preferred Meal Systems in Berkeley, Illinois, FDA calmly outlines the complete lack of food safety knowledge at this facility. Excerpts below:

The United States Food and Drug Administration (FDA) inspected your ready-to-eat (RTE), cold cut sandwiches and boxed lunches and non-RTE, cooked frozen entrees and side dishes manufacturing facility, located at 4135 Birney Avenue, Moosic, PA, between August 4, 2015 and September 2, 2015. 

During our inspection, FDA investigators collected an environmental sample consisting of multiple swabs taken from various areas within your processing facility. FDA laboratory analyses of the environmental swabs found the presence of a human pathogen Listeria monocytogenes (L. monocytogenes) in your facility.

Additionally, FDA investigators observed serious violations of the Current Good Manufacturing Practice in Manufacturing, Packing or Holding Human Food (CGMP) regulation, Title 21, Code of Federal Regulations, Part 110 (21 CFR part 110) and the Seafood Hazard Analysis and Critical Control Point (HACCP) regulation, Title 21, Code of Federal Regulations, Part 123 (21 CFR part 123).

Based on FDA’s analytical results of the environmental sample and inspectional findings documented during the inspection, we have determined that your food products are adulterated within the meaning of section 402(a)(4) of the Federal Food, Drug, and Cosmetic Act (the Act), 21 U.S.C. § 342(a)(4), in that they were prepared, packed or held under insanitary conditions whereby they may have been rendered injurious to health.

The presence of Listeria monocytogenes in your facility is significant in that it demonstrates the sanitation efforts are inadequate to effectively control pathogens in your facility to prevent contamination of food. 

On August 27, 2015, FDA informed you of these results. FDA acknowledges your written response to the FDA form 483, Inspectional Observations, on September 23, 2015. However, your response is inadequate. Your response does not provide details of the corrective actions taken where all of the positive swabs were collected in your facility, including subs 131, 137, 149. In addition, your response includes fourteen Certificates of Analyses for environmental swabs collected for Listeria monocytogenes from your facility, all with negative results. The results do not specify the location in the facility where the swab was collected; i.e., whether the swabs were collected from food contact equipment or from the same locations as the positive FDA swabs.  

hdr-muffin-milkAnd on it goes until this:

Your firm’s HACCP plan for RTE and NRTE Fish and Fishery Products includes references to the U.S. Department of Agriculture’s (USDA’s) regulations for meat and poultry products. USDA’s regulations do not apply to the seafood products you produce.

Poorly made pesto led to two botulism cases in 2014

Mrs. Kalisz, my middle school family studies teacher warned of the dangers of botulism by showing the class a bulging can of beans (which she kept in a ziplock bag). One of my classmates picked it up while she was demonstrating something and she freaked out like he was shaking a grenade.

I’ve been afraid of botulism ever since.newpesto72_large-229x300

The first case of food-related botulism recorded in the medical literature occurred in Germany in 1735 and was traced to uncooked fermented blood sausage. Food safety history guru (and pretty decent margarita recipe developer) Carl Custer pointed out in an IAFP workshop that botulism concerns (and regulatory responses) go back further than that. In the 10th century, Emperor Leo VI of Byzantium prohibited the manufacture of blood sausage because of repeated illnesses leaving folks paralyzed and dying not too long after exposure.

Botulism (derived from botulus, the latin word for sausage) is pretty nasty.

The spores, found commonly in soil turn into vegetative cells and secretes neurotoxins when the conditions are right: high pH, no oxygen and temperatures between 41F and 106F.

Sorta like jarred pesto stored at room temperature.

According to my favorite weekly publication, MMWR, two individuals got botulism from contaminated pesto in 2014 linked to a California business.

The two patients reported sharing a meal of baked chicken breasts, boiled pasta, steamed vegetables, and company A Pine Nut Basil Pesto on July 13 at approximately 8:30 p.m.

Patient A received the pesto from a family member who had purchased several jars in May 2014 at a farm stand in San Clemente, California. Health officials in California collected and analyzed an unopened jar of the pesto from this family member’s house. It was found to have a pH of 5.3 and water activity* of 0.965

On July 29, 2014, CDPH began an investigation and discovered multiple jarred food items, including the Pine Nut Basil Pesto, available for sale on company A’s website (VR Green Farms -ben) and farm stand. Neither company A nor the pesto manufacturer had permits or registrations allowing them to legally manufacture or sell canned food, including food in jars, in California. CDPH investigators identified a lack of knowledge of safety issues involved with jarring foods and inadequate acidification and pressurization practices. There were no records indicating that critical factors (e.g., pH, time, and temperature) were monitored during production. Invoices showed at least 39 jars of pesto were produced in 2014. After discussing the link between the cases in Ohio and company A pesto, company A voluntarily recalled all jarred food products. On July 30, CDPH posted Internet and social media notices warning consumers not to eat company A’s jarred foods.

Know the hazards associated with your products. Know how to manage those hazards. Actually do it. Don’t give people botulism.

More than 200 now sick with Salmonella linked to Australian lettuce

I’ve been sitting on this for a week now, naively hoping there would be further information from lettuce producers, processors and health types.

lettuceAnd then I remembered this is Australia, where information on foodborne outbreaks disappears into a black hole, maybe to reappear in court a couple of years later, maybe not.

At last count, the number of people struck down by a Salmonella outbreak linked to a Bacchus Marsh salad supplier had passed 200.

Nothing since.

The outbreak, which has been traced back to Tripod Farmers salad ingredients, has generated lots of discussion about supporting farmers and almost nothing about the sick people.

Bulmer Farms managing director Andrew Bulmer, who farms at Lindenow in East Gippsland, said he had seen demand drop back by 30 to 40 per cent, even though his business was not linked to the outbreak and that, “They’re 100 per cent safe and people should have confidence.” Bulmer Farms managing director Andrew Bulmer, who farms at Lindenow in East Gippsland, said he had seen demand drop back by 30 to 40 per cent, even though his business was not linked to the outbreak.

Mr. Bulmer said it had been a big hit during their busiest season.

“We supply a lot of raw product into processing companies that then put bagged product on shelves in supermarkets and we’ve seen a 30 to 40 per cent downturn in that business with demand for raw products into those processors,” he said.

“I’d expect it’d be another couple of weeks until it dies down a little bit and consumers regain the confidence to go back out and buy the washed salads which, by the way are ready to go as of now.

“They’re 100 per cent safe and people should have confidence.”

Why?

lettuce.skull_.noro_-1What are the safety protocols on Victorian lettuce farms? How often is irrigation water tested? What kind of soil amendments are used (poop)? Is there any end-product testing to verify systems are working? Is there a rigorous employee handwashing and sanitation program? Are all of these steps verified? Does management instill a culture of food safety first?

There is no such thing as 100% safe.

But reasonable steps can be taken to reduce risk.

And producers, don’t leave it to health types to inform the public. They’ll still have their jobs and supers after the outbreak. If you, as a producer, are doing the right thing, go and brag about it.

Nosestretcher alert: don’t reheat these foods

The New Zealand Herald says there are 5 five foods that shouldn’t be reheated because of risks. The headline and lede aren’t helpful.

Three of them are cited for foodborne illness reasons:

1. Chicken

As well as other poultry, it’s well known chicken requires careful preparation and cooking to avoid salmonella contamination.3cca9502c5860cc6a373976ef8c0d896

The main issue with reheating chicken in a microwave, as opposed to other methods, is that the heatwaves don’t evenly cook all parts of the food.

How about cook it to 165F in the first place – and then reheat to and check with a digital tips-sensitive food thermometer.

2. Rice

According to the Food Standards Agency, the storage of rice is crucial. Being left out at room temperature provides the perfect breeding ground for spores which could be the cause of vomiting and diarrhoea.

3. Potatoes
Like rice, potatoes require proper storage after cooking. Otherwise they provide conditions ideal for bacterial growth. Leaving them at room temperature, particularly when they’re covered in tin foil, can result in the growth of Clostridium botulinum (botulism). They need to be cooled and refrigerated. Reheating them won’t kill off the bacteria either.

Or, leaving these foods at room temperature is risky. Reheating isn’t a factor.

Food Safety Talk 89: On a scale from 1 to 11

Food Safety Talk, a bi-weekly podcast for food safety nerds, by food safety nerds. The podcast is hosted by Ben Chapman and barfblog contributor Don Schaffner, Extension Specialist in Food Science and Professor at Rutgers University. Every two weeks or so, Ben and Don get together virtually and talk for about an hour. Spinal_Tap_-_Up_to_ElevenThey talk about what’s on their minds or in the news regarding food safety, and popular culture. They strive to be relevant, funny and informative — sometimes they succeed. You can download the audio recordings right from the website, or subscribe using iTunes.

Show notes and links so you can follow along at home:

Food is getting safer, but still might make you sick

Scott Canon of The Kansas City Star writes in a good food safety feature, go ahead and eat out. Or eat in (edited excerpts below).

produceWhether you dig into Mom’s casserole, feast on the local diner’s daily special or snarf up something from a mega-corporation’s drive-through, America’s meals may arrive as safe now as mankind has ever known.

Just not 100 percent.

Government rules continue to tighten. Various industries, fearful of lawsuits and the lost business that follows bad publicity, put more muscle into keeping things clean.

Yet experts also describe an increasingly elaborate system that tests the power to keep a meal safe.

“The marketplace is probably more complex,” said Charles Hunt, the Kansas state epidemiologist. “The produce that you get in the store today was in Mexico or someplace else just a few days before.”

The Chipotle chain saw multiple, high-profile problems last year. An E. coli outbreak traced to its restaurants in October. In December, the company also was tied to a norovirus incident in Boston, following outbreaks of the pathogen earlier in the year at outlets in California and Minnesota.

In the Kansas City area, more than 600 people got sick after attending shows at the New Theater Restaurant in January, and tests confirmed infections of the norovirus in at least some. It also struck at least 18 staff and patients at the University of Kansas Hospital’s Marillac Campus that month. And about a dozen people were hit with the same vomiting and diarrhea shortly afterward at a Buffalo Wild Wings in Overland Park.

Upticks in detections of outbreaks of food-borne illness, analysts say, likely reflect our increasing powers to spot them — not a growing danger.

In 1998, the U.S. Food and Drug Administration traced an outbreak of salmonella agona to a Malt-O-Meal processing plant in Minnesota. Ten years later, the same plant again shipped out cereal tainted with salmonella, sickening at least 33 people.

With the two incidents separated by a decade, any link seemed coincidental.

But a few years later, the FDA built a powerful tool for analyzing bacterial strains — Whole Genome Sequencing. It can identify down the lineage of any bacterium in its database. In this case it showed the new salmonella was the direct descendant of the earlier one.

barfblog.Stick It InIt turned out that the first outbreak stemmed from contaminated water used to clean the plant during a renovation. That same water was mixed in with mortar for the construction. Dangerous salmonella had been preserved in that mortar. Over the years, the surface of the mortar turned to dust, got wet and gave new life to that distinct family of salmonella.

Imagine the implications. The plant could prevent repeats by painting a sealant over the unlikely culprit — mortar in its walls.

But think of the child who becomes sick down the road with salmonella. The source could be any of thousands of ingredients consumed by an American kid in a normal day. But what if a doctor shares the salmonella sample with federal disease trackers? By looking at the particular genetic line, scientists can spot the family tree and the likely source.

“It tells you who’s related to who even over many years,” said Eric Brown, the director of the Division of Microbiology at the FDA’s Center for Food Safety & Applied Nutrition.

Technology, food safety experts say, only goes so far.

The bigger payoffs come from diligence. That means, foremost, avoiding contamination from feces.

“Our food safety starts on the farm,” said Doug Powell. A former Kansas State University professor of food safety, he’s now the chief author of barfblog.

“It has to be systemic, repeated and relevant.”

For starters, farmers should not use manure on fresh produce. They need to know where their irrigation supply comes from and whether runoff during heavy rains travels from feedlots or other places where livestock or farm workers defecate. Washing those fruits and vegetables later down the line is necessary, but that often can’t overcome massive exposure to E. coli and other potentially fatal bacteria that thrive in poop.

Bill Marler, a Seattle attorney who’s made a high-profile career filing lawsuits in food-borne illness cases, speaks with less alarm about the direction of Big Meat.

After years of restaurants and meat packers weathering expensive lawsuits and public relations disasters, he said, they’ve changed.

Take the slaughterhouse. Cattle arrive splattered with barnyard waste. For years, that created problems because the tainted hides would inevitably taint the skinned carcasses. But now, packing operations routinely steam-clean or treat the carcasses with an acid wash.

“You started to see an amazing turnaround and recalls linked to hamburger have fallen like a stone,” Marler said.

Meantime, he said, restaurants better recognize the business risk of not killing pathogens that cling to meat. Marler said big chains, in particular, devote increasing effort to thoroughly cooking beef, pork and poultry.

And federal rules on the required temperature for cooked meat have increased. Some chains, such as Taco Bell, now cook meat at centralized locations before shipping it to franchises. The local teenager preparing that food for customers still needs to be wary of temperature control, but much of the responsibility for safety has been standardized by corporate operations.

Produce, he and others say, poses a more difficult problem. Food that’s not cooked lacks the critical “kill step” to render harmless the bacteria that do slip through.

That, goes the critique, sets up a corporate culture that valued freshness over safety.

The company has responded by shutting down its restaurants repeatedly for special training days and saying its redoubled efforts to track the practices of its suppliers.

(Many have noted that much of Chipotle’s problems related to contamination from sick workers, not from its pursuit of freshness. More on that later.)

food-handler-card-skillsBut consumers have shown an increasing interest in the source of their food, preferring fresh over processed and local or organic over cheaper commodity ingredients. That’s tied, analysts say, to the belief that food made on a smaller scale and without the use of antibiotics in livestock or pesticides in crops is safer.

Some evidence suggests that such methods provide a more nutritious meal that may avoid long-term health risks. Yet they can pose new challenges in dodging food-borne pathogens in the short term, said barfblog’s Powell and others.

“Natural, organic, sustainable, dolphin-free — those are lifestyle choices,” Powell said. “There’s been no study that has conclusively said one way or another if it’s more likely to make you barf more.”

He worries it might. Smaller farms might not have the resources, or the sophistication, to keep soiled rain runoff from their vegetable patches. The farmer’s market customers or restaurants drawn to their farm-to-plate marketing, he said, might be less inclined to question safety.

“McDonald’s has it covered,” Powell said. “At the boutique places, I say I want my meat cooked to 165 degrees and they look at me like I just came off the turnip truck.”

 

Food Safety Talk 88: Canadian Halloween

Food Safety Talk, a bi-weekly podcast for food safety nerds, by food safety nerds. The podcast is hosted by Ben Chapman and barfblog contributor Don Schaffner, Extension Specialist in Food Science and Professor at Rutgers University. Every two weeks or so, Ben and Don get together virtually and talk for about an hour.  They talk about what’s on their minds or in the news regarding food safety, and popular culture. They strive to be relevant, funny and informative — sometimes they succeed. You can download the audio recordings right from the website, or subscribe using iTunes.1455829318938

Show notes and links so you can follow along at home:

The podcast begins with Ben complaining about the clutter in his office, and Don about his downgraded airline membership status (unlike Ben who became a gold member in Delta airline after his trip to Dubai for the International Food Safety Conference).

The show starts with a listener question about the shelf life of candy, which is shelf stable from a microbiological perspective because of a low water activity.  Don and Ben go on to bond over their love of Brigadeiro from Brazil.

The talk moves to a recent WHO report on processed meats, cancer and the guys discuss poor risk communication from the WHO.

Ben brings up a recent MMWR article about an E. coli O157:H7 outbreak that was linked to a farming educational event. This prompts Don to talk about the NY Sheep and Wool festival where he did not find any hand washing stations.

Don spoke about his talk at the Produce Marketing Association in Atlanta, GA and his trip to Wegmans where he noticed the caramel coated apples were refrigerated and maintained at 40 °F. This was likely due to the 2014 multistate listeriosis outbreaks linked to the consumption of caramel apples. Ben shares that Kroger simply chose to not carry caramel apples which some called a bad knee-jerk reaction to good research.

The final topic of the show was Chipotle’s decision to close 43 restaurants in the midst of an E. coli outbreak, although some restaurants have been less than clear about the reason they closed.

The podcast ends with reading listener mail.

Food Safety Talk 87: A blue ribbon and $10 competition

Food Safety Talk, a bi-weekly podcast for food safety nerds, by food safety nerds. The podcast is hosted by Ben Chapman and barfblog contributor Don Schaffner, Extension Specialist in Food Science and Professor at Rutgers University. Every two weeks or so, Ben and Don get together virtually and talk for about an hour.  TjyehE.So.156hey talk about what’s on their minds or in the news regarding food safety, and popular culture. They strive to be relevant, funny and informative — sometimes they succeed. You can download the audio recordings right from the website, or subscribe using iTunes.

Show notes and links so you can follow along at home:

The Hatch Act of 1887 (Multistate Research Fund) | National Institute of Food and Agriculture

Homepage: S1056

The Village Inn Hotel & Conference Center, Rhode Island

2015 Annual Meeting – International Association for Food Protection

Abstract: Merlin Mann (2015 Annual Meeting (July 25 – 28, 2015))

Good Lovelies on iTunes

Food Preservation Competition

We can pickle that (Portlandia) – YouTube

Kimchi – Wikipedia, the free encyclopedia

Safe Practices for Food Processes > Evaluation & Definition of Potentially Hazardous Foods

Thanksgiving (Canada) – Wikipedia, the free encyclopedia

Lynyrd Skynyrd – Free Bird – YouTube

Canberra-based ‘scores on doors’ scheme scrapped | barfblog

Health department inspection criteria more likely to be associated with outbreak restaurants in Minnesota. – PubMed – NCBI

The quasi-daily probe E1: The okra of the sea | barfblog

Amazon.com: Lyndon Johnson and the American Dream: The Most Revealing Portrait of a President and Presidential Power Ever Written (9780312060275): Doris Kearns Goodwin: Books

Faith-based food safety: Slaughterhouse owner sentenced for selling meat from sick cattle

A California slaughterhouse owner who admitted ordering the sale of meat from ailing and uninspected cattle — leading to a nationwide recall of 8.7 million pounds of beef and veal products in 2014 — was sentenced Wednesday to a year in federal prison.

Rancho-Feeding-CorpJesse Amaral, 78, of Petaluma, former president of Rancho Feeding Corp., pleaded guilty a year ago to conspiracy to distribute adulterated and misbranded meat. Robert Singleton, owner of Rancho Veal Corp., which purchased cattle for the Petaluma slaughterhouse, and two slaughterhouse employees have also pleaded guilty and await sentencing in March.

Amaral admitted ordering employees between 2012 and January 2014 to process cattle that had been condemned by a government veterinarian — meaning they were unfit for human consumption — and to avoid full inspection of cattle suffering from epitherlioma, or eye cancer.

Prosecutors said he told the employees to deceive inspectors by putting the heads of cows that had been healthy next to the carcasses of decapitated cows that had eye cancer. He also directed employees to use carvers to remove “condemned” stamps from cattle carcasses, prosecutors said. Amaral also admitted sending fraudulent invoices to cattle farmers telling them their cattle had died or had been condemned rather than slaughtered and sold.